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Custom Shipping Packaging
Choose from our most popular shipping box styles. Every option can be customized in size, material, printing, structure and finishing to suit your products.
Need help choosing? Share your baked product type, dimensions, quantity and preferred look. We’ll help you choose a suitable box and material.
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Make Your Packaging Truly Yours
Custom Size & Style
Tailored dimensions and box structures designed to fit your product perfectly.
Material Selection
Choose from quality packaging stocks based on your product, presentation and packaging needs.
Printing & Colors
Bring your artwork and branding to life with custom colors and professional printing.
Premium Finishes
Add a refined touch with foil stamping, embossing, spot UV, lamination and more.
Learn More About Custom Shipping Boxes
Custom Shipping Boxes for Your Business
Shipping packaging plays an important role in how products are prepared, handled, and delivered. Whether you run an e-commerce store, manage product distribution, or ship items to retail customers, the right box should accommodate your products and suit their transportation requirements. Custom Shipping Boxes allow businesses to select suitable dimensions, materials, structures, and printing options according to their packaging needs.
At Bluebird Packaging, we offer customizable shipping packaging for businesses handling different product types and order volumes. From standard cardboard cartons to corrugated and heavy-duty shipping boxes, you can explore packaging options designed around product size, weight, handling conditions, and brand presentation.
You can customize your shipping boxes with different board specifications, box styles, printed artwork, and finishing options. The goal is to develop packaging that fits your products, supports practical handling, and creates a consistent experience from dispatch to delivery.
Explore Our Custom Shipping Box Range
Different products require different shipping box structures. A lightweight retail product may need a different carton from a large, heavy, or multi-item shipment. Selecting the right box starts with understanding what you are shipping and how it will be handled.
Corrugated Shipping Boxes
Corrugated shipping boxes are widely used for packaging products during storage, handling, and transportation. Their fluted construction provides a structural option for shipping applications, with different board combinations available for different packaging requirements.
Businesses can consider corrugated cartons for individual products, grouped orders, and distribution packaging. Box dimensions and board specifications should be selected according to the packed product’s weight, size, and shipping conditions.
Explore our Corrugated Shipping Boxes for a product-specific packaging option.
Heavy Duty Shipping Boxes
Heavy duty shipping boxes are designed for applications where the packaging needs a more substantial construction. They may be considered for heavier products, larger shipments, or applications that require a stronger carton specification.
The appropriate board strength and box structure depend on product weight, dimensions, stacking conditions, and the distribution environment. Selecting a heavy-duty box should involve reviewing the complete shipping requirements rather than relying on the label alone.
Discover our Heavy Duty Shipping Boxes for packaging projects with more demanding specifications.
Cardboard Shipping Boxes
Cardboard shipping boxes provide a familiar packaging format for businesses shipping a variety of products. They can be produced in different sizes and structures, depending on the product and intended use.
For shipping applications, the material specification should be chosen carefully. Not every cardboard carton has the same construction or strength, so the box should be evaluated according to the packed product and handling conditions.
Custom Printed Shipping Boxes
Custom printed shipping boxes combine shipping functionality with brand presentation. Businesses can add logos, brand colors, product information, and other approved artwork to create packaging that reflects their identity.
Printed shipping cartons can be useful for e-commerce orders, subscription products, retail distribution, and branded deliveries. The printing layout should be planned around the box panels, folds, and closure areas.
Explore our Custom Printed Shipping Boxes to develop packaging with your brand’s visual identity.
Book Shipping Boxes
Books require packaging that accommodates their dimensions and quantity. Book shipping boxes can be designed around individual books, sets, or multiple copies, depending on the order configuration.
The box should provide suitable room for the books and any additional protective packing materials. Accurate sizing can help reduce unnecessary empty space inside the carton.
Double Wall Shipping Boxes
Double wall shipping boxes use two layers of corrugated fluting separated by liner sheets. This construction may be considered for shipping applications that need a more substantial corrugated structure than a single-wall carton.
The suitable specification depends on product weight, carton dimensions, stacking requirements, and transportation conditions.
Explore our Double Wall Shipping Boxes for projects where a double-wall construction is being considered.
Kraft Shipping Boxes
Kraft shipping boxes use kraft-based paper material and can suit businesses that prefer a natural paper appearance. They can be customized according to product dimensions and selected box structures.
Material selection should take into account the intended shipping application, required construction, and any printing or finishing requirements.
White Shipping Boxes
White shipping boxes offer a clean surface for product presentation and branding. They can be considered for businesses that prefer a light-colored packaging appearance or want printed artwork to stand out against a white background.
The final material and construction should be selected according to the product and shipping requirements.
Black Shipping Boxes
Black shipping boxes provide a distinctive packaging appearance for brands that use darker visual themes. They can be developed with suitable printed artwork and customized dimensions.
The design should balance appearance with the practical requirements of shipping, including the box structure and material specification.
Shipping Tags
Shipping tags can be used to display identification, handling, or other relevant information on packages, depending on the application. Their format, material, and printed details should be selected according to how they will be attached and used.
Types of Shipping Boxes for Different Applications
The right shipping box depends on the product, the quantity being shipped, and the distribution process. Businesses should consider both the box construction and the way the product will be arranged inside it.
Corrugated Shipping Cartons
Corrugated cartons are commonly used for shipping and distribution. They are available in different board constructions, allowing businesses to select a suitable specification for the packed product and handling environment.
Single Wall Shipping Boxes
Single wall boxes use one layer of corrugated fluting between liner sheets. They may be suitable for a range of general shipping applications, depending on the carton dimensions, product weight, and handling conditions.
Double Wall Shipping Boxes
Double wall cartons use two corrugated layers and may be considered when the shipping application requires a more substantial box construction. The correct specification should be determined by evaluating the complete packaging requirements.
Custom Size Shipping Boxes
Custom size boxes are developed according to the dimensions of the products being shipped. This allows businesses to plan the internal space around individual items, product sets, or grouped orders.
Printed Shipping Boxes
Printed shipping boxes provide space for brand identity and approved package information. Artwork can be coordinated across different box sizes to maintain a consistent look throughout the shipping process.
Choosing the Right Materials for Shipping Boxes
Material selection affects the structure, appearance, weight, and handling characteristics of shipping packaging. The best option depends on the product, shipping conditions, carton dimensions, and required box construction.
Corrugated Board
Corrugated board consists of fluted paper material between liner sheets. It is commonly used for shipping cartons and distribution packaging.
Different corrugated constructions can be considered according to product weight, carton size, and handling requirements. The appropriate board specification should be confirmed for the intended application.
Cardboard and Paperboard
Cardboard and paperboard are used in different packaging structures, including cartons and product boxes. Their suitability for shipping depends on the material specification, construction, product weight, and distribution conditions.
For additional information, explore our guide to Cardboard Packaging.
Kraft Paper
Kraft-based materials may be considered for shipping boxes when a natural paper appearance is preferred. The final choice depends on the required strength, box structure, and printing specifications.
Single Wall and Double Wall Construction
Corrugated shipping boxes can be specified with different wall constructions. Single wall and double wall cartons have different structural characteristics, so the choice should be based on product weight, carton dimensions, stacking, and shipping conditions.
To understand the differences between common board types, read our guide to Cardboard vs. Corrugated Boxes.
Custom Shipping Box Sizes and Dimensions
Correct box sizing is important when developing shipping packaging. A carton that is too small may not accommodate the product and required packing materials, while excessive internal space can allow products to move during handling.
Before finalizing your shipping box dimensions, consider:
- Product length: Measure the longest side of the item or product arrangement.
- Product width: Record the second side, including any protruding components.
- Product height: Measure the complete height of the packed product.
- Internal clearance: Account for suitable space around the product and any protective materials.
- Packing arrangement: Consider whether the box will contain one item, several products, or multiple units.
- Closure and assembly: Check that the selected structure can be assembled and closed as intended.
For multiple products in one carton, measure the complete arrangement rather than relying only on individual product dimensions.
Custom Printed Shipping Boxes and Branding
Shipping packaging can also contribute to the overall brand experience. A printed box gives businesses an opportunity to present their identity during product delivery while providing space for relevant package information.
Logo and Brand Colors
Your logo, brand colors, typography, and graphic elements can be incorporated into the box design. Consistent artwork across different carton sizes can help maintain a recognizable brand presentation.
Printed Product Information
Depending on the application, shipping boxes may include product identification, order details, handling information, or other approved messaging. The layout should be clear and suitable for the available printing area.
Printing and Finishing Options
Printing and finishing can be selected according to the material and design. Available options may include:
- Custom logo printing.
- Brand color printing.
- Product-specific artwork.
- Gloss lamination.
- Matte lamination.
- Foil stamping.
- Embossing and debossing.
- Spot UV.
Not every finish is suitable for every shipping application. The final specification should consider the material, production method, and intended handling conditions.
Shipping Boxes for E-commerce and Retail Businesses
Businesses selling through online stores, retail channels, or direct distribution may have different shipping requirements. Packaging should be selected according to the products being dispatched and the way orders are prepared.
E-commerce Shipping
E-commerce businesses often ship different products in varying quantities. Custom shipping boxes can be developed around common order sizes and product arrangements.
Businesses should consider product dimensions, packing materials, order combinations, and the delivery process when choosing carton specifications.
Retail Distribution
Retail businesses may need cartons for sending products to stores, distributors, or other locations. Box sizes and internal arrangements can be planned according to the number of products packed in each shipment.
Subscription and Multi-Item Orders
Subscription boxes and multi-item orders may require packaging that accommodates several products together. The internal layout should account for product sizes, quantities, and any inserts or dividers needed for organization.
Book and Printed Product Shipping
Books and printed materials can be packaged in cartons designed around their dimensions and order quantities. The packaging specification should account for the packed weight and any additional protective materials.
How to Select the Right Shipping Box
Choosing a shipping box involves reviewing more than the product’s length, width, and height. The complete distribution process should be considered before selecting a material and construction.
Use these factors when planning your packaging:
- Product weight: Identify the total packed weight, including all items and internal materials.
- Product dimensions: Measure the product or complete product arrangement.
- Shipping distance: Consider the expected transportation route and handling environment.
- Stacking requirements: Determine whether cartons will be stacked during storage or transportation.
- Internal protection: Identify whether inserts, dividers, or additional protective packing materials are needed.
- Box construction: Compare suitable corrugated structures and carton specifications.
- Branding requirements: Decide whether you need plain or custom printed shipping boxes.
For more practical guidance, explore our Packaging for Shipping guide.
Why Choose Custom Shipping Boxes?
Custom shipping boxes allow businesses to develop packaging around their products, order configurations, and distribution needs.
Some key advantages and considerations include:
- Product-specific sizing: Create box dimensions around individual items or grouped orders.
- Material flexibility: Consider corrugated, cardboard, and kraft-based options.
- Different box constructions: Select suitable single wall, double wall, or other carton structures.
- Brand presentation: Incorporate logos, colors, and printed artwork.
- Order organization: Plan internal space for multiple products and packaging components.
- Consistent packaging: Develop coordinated carton designs for different product sizes.
- Shipping suitability: Match the box specification to product weight and handling conditions.
The final packaging should be reviewed for dimensions, material suitability, assembly, and intended shipping conditions.
How to Order Custom Shipping Boxes from Bluebird Packaging
Preparing your packaging requirements before requesting a quote can help define the right box specifications.
Step 1: Identify the products
Tell us what you plan to ship and whether the carton will contain individual products, product sets, or multiple units.
Step 2: Share product dimensions
Provide the length, width, and height of the product or complete packed arrangement.
Step 3: Confirm packed weight
Share the approximate total weight of the packed carton to help determine suitable material and construction options.
Step 4: Choose the box style
Specify whether you need corrugated, heavy-duty, double wall, cardboard, or another shipping box format.
Step 5: Select printing requirements
Provide your logo, brand colors, artwork, and any approved printed information.
Step 6: Confirm quantity and additional requirements
Share your expected order quantity and any specific requirements related to inserts, dividers, assembly, or distribution.
Develop Custom Shipping Boxes for Your Business
Your shipping packaging should be planned around the products you send and the conditions in which they will be handled. Whether you need corrugated cartons, heavy-duty boxes, double wall structures, or custom printed shipping packaging, the right specifications can help create a consistent packaging system for your business.
Explore the Bluebird Packaging homepage to learn more about our packaging options, or contact our packaging team to discuss your project.
Ready to create custom shipping boxes?
Share your product dimensions, packed weight, preferred material, box style, printing requirements, and order quantity with our team.
Request a Quote for Custom Shipping Boxes
Frequently Asked Questions About Custom Shipping Boxes
1. What are custom shipping boxes?
Custom shipping boxes are cartons designed according to the dimensions, weight, and packaging requirements of specific products. They can be customized with different materials, box structures, sizes, and printed artwork.
2. Which material is best for shipping boxes?
Corrugated board is commonly used for shipping cartons because it is available in different constructions. Cardboard and paperboard may also be suitable for particular packaging applications. The best choice depends on product weight, dimensions, stacking, and transportation conditions.
3. What is the difference between single wall and double wall shipping boxes?
Single wall boxes have one layer of corrugated fluting between liner sheets, while double wall boxes have two fluted layers. They have different structural characteristics, and the appropriate option depends on the packed product and shipping requirements.
4. Can I get custom printed shipping boxes with my company logo?
Yes. Custom printed shipping boxes can include your logo, brand colors, typography, and approved artwork. Printing options depend on the selected material, box structure, and design.
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Frequently Asked Questions
Custom shipping boxes can be developed in different dimensions according to the products being shipped. You can provide the product’s length, width, and height to determine suitable carton measurements.
Corrugated shipping boxes are commonly used by e-commerce businesses for packing and dispatching different products. The appropriate board construction should be selected according to the product weight, carton dimensions, and expected handling conditions.
Heavy-duty shipping boxes are considered for applications involving heavier products or more demanding handling requirements. Their material and construction should be selected according to the packed weight, stacking conditions, and distribution environment.
Double wall boxes have two layers of corrugated fluting, while single wall boxes have one. Double wall construction offers a different structural specification, but the suitable option depends on the carton design, material grade, product weight, and shipping conditions.
Yes. Custom shipping boxes can incorporate different printed colors, logos, graphics, and brand elements. The available printing approach depends on the selected material and box construction.
Cardboard is a broad term used for paper-based packaging materials, while corrugated board has a fluted layer between liner sheets. Corrugated construction is commonly used for shipping cartons, while other cardboard and paperboard structures are used for different packaging applications.
Bulk orders can be discussed according to the required box dimensions, material, construction, printing, and quantity. Providing complete specifications helps determine the appropriate packaging options and quotation.
Kraft shipping boxes can be considered for different shipping applications when their material and construction meet the product’s requirements. The appropriate specification depends on product weight, carton dimensions, and handling conditions.
Measure the length, width, and height of the product or complete product arrangement. Then account for any inserts or protective packing materials required inside the carton. Confirm whether the measurements are internal or external before finalizing the box specifications.
Yes. Inserts and dividers can be considered when a carton needs to accommodate multiple products or organize individual items. Their design should reflect the dimensions, quantity, and arrangement of the products inside the box.
